LCAP: Population-Informed Latent Chip Adaptation from Few Output Probes for Photonic Neural Networks

Photonic neural networks (PNNs) offer efficient analog inference, but parameters optimized under ideal device models can degrade after fabrication, creating a persistent simulation-to-hardware (sim-to-real) gap. When many identically designed chips are deployed, calibrating each device from scratch compounds this cost. We propose Latent Chip Adaptation from Probes (LCAP), a population-informed framework that decomposes hardware adaptation into a transferable population correction and probe-inferred latent personalization. LCAP first learns a shared correction from 80 historical chips, then extracts a low-dimensional correction space from device-specific refinements. At deployment, 32 fixed unlabeled output probes infer an unseen chip's latent correction coordinates, enabling feed-forward personalization without target-device optimization. On a three-layer 64-mode MZI simulator with phase variation, beam-splitter errors, quantization, and crosstalk, accuracy improves from 80.4147% under direct deployment to 92.6860% after shared calibration and 93.3617% with LCAP. LCAP improves 27/30 unseen chips and raises worst-device accuracy from 89.18% to 90.54%.